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Message: <blockquote data-quote="Prasad♠" data-source="post: 11580015" data-attributes="member: 247581">     <img src="http://englishrussia.com/images/112011/kia/kia002-10.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       This plant is situated in Zilina city, Slovakia. Its construction began  in October 2004 and was over in December 2005. In June 2006 the plant  started working in the test mode. The first car was made in December,  7th, 2006 and it was Kia cee'd. Hope it'll be interesting for you to  have a look at such a modern factory.       <img src="http://media.englishrussia.com/112011/kia/kia002-11.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Your future KIA car comes to the plant as such reel with sheet steel.       <img src="http://media.englishrussia.com/112011/kia/kia002-12.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       In the pressing shop 20 tonned steel reels turn into car body details.  This process is divided into some stages. The first stage includes  preparation of a "blank" for further detail formation. For this they cut  a contour off the sheet, technological holes and projections of a  future detail.       <img src="http://media.englishrussia.com/112011/kia/kia002-13.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       That's how they move along the shop.       <img src="http://media.englishrussia.com/112011/kia/kia002-14.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Further on this product is put on metal racks and an electric pallet truck takes it to a press-machine.       <img src="http://media.englishrussia.com/112011/kia/kia002-15.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Production of one detail takes about 20 seconds.       <img src="http://media.englishrussia.com/112011/kia/kia002-16.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Moulds are changed each 30 minutes.       <img src="http://media.englishrussia.com/112011/kia/kia002-17.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Detail after stamping       <img src="http://media.englishrussia.com/112011/kia/kia002-18.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-19.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Then moulded details go to high-level storage racks where they wait for their turn to be welded.       <img src="http://media.englishrussia.com/112011/kia/kia002-20.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       The pressing shop has personnel but the storehouse is fully automated.       <img src="http://media.englishrussia.com/112011/kia/kia002-21.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       After the storehouse car body details go to the welding shop that is fully robotized.       <img src="http://media.englishrussia.com/112011/kia/kia002-22.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       About 400 robots work at the shop.       <img src="http://media.englishrussia.com/112011/kia/kia002-23.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       All the process happens without human participation, people only control it.       <img src="http://media.englishrussia.com/112011/kia/kia002-24.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       The work is well-coordinated       <img src="http://media.englishrussia.com/112011/kia/kia002-25.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       The robot systematically takes body elements from the mounting and sends it further, for welding.       <img src="http://media.englishrussia.com/112011/kia/kia002-26.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Suddenly one door fell out of the process, the employee wrote a date  and something else on it. Then it returned back. Was it defective?       <img src="http://media.englishrussia.com/112011/kia/kia002-27.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Robots continue to weld bodies.       <img src="http://media.englishrussia.com/112011/kia/kia002-28.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-29.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-30.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-31.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       People are present only in the Quality audit area. Quality is paid much  attention to, 10% of employees work in this very field at all  production stages.       <img src="http://media.englishrussia.com/112011/kia/kia002-32.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Through such glass galleries future cars move between the shops.       <img src="http://media.englishrussia.com/112011/kia/kia002-33.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Assembly track starts here. 2/3 of all operations are fulfilled by people here.       <img src="http://media.englishrussia.com/112011/kia/kia002-34.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-35.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       At the assembly about 500 employees work in one shift.       <img src="http://media.englishrussia.com/112011/kia/kia002-36.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Nobody looks gloomy or undatisfied       <img src="http://media.englishrussia.com/112011/kia/kia002-37.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       What is surprising that all models come to the conveyor. To tell one  model from another, and to protect pain-and-lacquer coating, colored  protective panels are put on them, definite color means one of the  models.       <img src="http://media.englishrussia.com/112011/kia/kia002-38.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-39.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-40.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-41.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-42.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-43.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Almost ready vehicle       <img src="http://media.englishrussia.com/112011/kia/kia002-44.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       To finish it up they have to assemble an engine and an undercarriage.       <img src="http://media.englishrussia.com/112011/kia/kia002-45.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       It comes from somewhere on the special cart.       <img src="http://media.englishrussia.com/112011/kia/kia002-46.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       All movements are synchronized...       <img src="http://media.englishrussia.com/112011/kia/kia002-47.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       And ... voila! They call it "marriage".       <img src="http://media.englishrussia.com/112011/kia/kia002-48.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       <img src="http://media.englishrussia.com/112011/kia/kia002-49.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       The last minor actions       <img src="http://media.englishrussia.com/112011/kia/kia002-50.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Quality control       <img src="http://media.englishrussia.com/112011/kia/kia002-51.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Then almost a ready car is completed with mirrors, glass windows, seats and other necessary things.       <img src="http://media.englishrussia.com/112011/kia/kia002-52.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       Windshield  is being assembled       <img src="http://media.englishrussia.com/112011/kia/kia002-53.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       On various stages height of the car is regulated by a special lift device.       <img src="http://media.englishrussia.com/112011/kia/kia002-54.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       The process is finished by filling up and then the car goes to its first trial lap.       <img src="http://media.englishrussia.com/112011/kia/kia002-55.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />       The lap is some kilometres long. The car meets different road coatings,  turns, ascents and slopes. If a test-pilot decides that the car has  some defects it won't be admitted for sale. If no defects are detected  the car goes to the parking where it waits for further transportaton. </blockquote>

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