Must C modified PC part 3

zCexVe

Active member
  • Sep 12, 2006
    8,550
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    Where I'm now
    This is also from the last year s CM contest.One of my most favourite ones.This is infamous for its digitized look.And the guy made a lot on his own.with his own ideas.It is for whom who like digital things like me:cool::cool::cool::cool:
    this is a copy paste from what he gave the ppl.
    Its his own words..
    Mod Name: LayerEX
    Theme: Futuristic View of the Stacker 830

    Cooler Master products:

    1. Stacker 830
    2. Aquagate
    3. Aquatrident
    4. NV Aqua
    5. Aquaturtle
    6. Real Power 550.

    LayerEX Project:

    When I decided to mod the Stacker I had those topics in my mind:

    - It needs to be full reversible (no holes and no cuts on the original chassis and panels).
    - This time no functional side panels.
    - It needs to be watercooled.
    - Functions on the front.
    - External panels in plexi.
    - The case could be skinnable.

    This is the preview of the project that I made in photoshop:

    http://www.modtv.com.br/LayerEX/mr_kholl_layer_ex_silver_preview3.jpg

    The challenge (and the fun) was create a mod in a way which I could to reverse to the original Stacker any moment.


    Worklog Index:

    1. Modding the Aquagate
    2. Modding the Corsair Memory Display
    3. Creating the external panels
    4. Custom front bays
    5. Displays



    1. Modding the Aquagate

    layerex_wk_1_1.jpg


    I decided to add a second radiator to the aquagate.

    layerex_wk_1_3.jpg


    So, I used this old cooldrive case (cooldrive 2) for the base:

    layerex_wk_1_2.jpg


    I replaced the original fan of the aquagate for this quiet one:

    layerex_wk_1_4.jpg


    The quick connection kit (with o-ring) that I used:

    layerex_wk_1_5.jpg


    I decided to keep the original quick connect feature of the aquagate.

    layerex_wk_1_6.jpg


    Creating the the second radiator supports:

    layerex_wk_1_7.jpg


    The base:

    layerex_wk_1_8.jpg


    Ok, the second radiator is attached:

    layerex_wk_1_9.jpg
    layerex_wk_1_10.jpg


    I had to decrease the size of the aquagate:

    layerex_wk_1_11.jpg
    layerex_wk_1_12.jpg
    layerex_wk_1_13.jpg
    layerex_wk_1_14.jpg
    layerex_wk_1_15.jpg


    The new module is done:

    layerex_wk_1_16.jpg
    layerex_wk_1_17.jpg
    layerex_wk_1_18.jpg


    Time to change the backlight of the LCD:

    layerex_wk_1_19.jpg
    layerex_wk_1_20.jpg


    My god...It's little!!!

    layerex_wk_1_21.jpg


    Soldering SMD Leds.... it's hard!

    layerex_wk_1_22.jpg
    layerex_wk_1_23.jpg


    Blocking the original blue SMD led of the LCD and the new led (White):

    layerex_wk_1_24.jpg
    layerex_wk_1_25.jpg


    With the red filter, it's done:

    layerex_wk_1_26.jpg
    layerex_wk_1_27.jpg






    2. Modding the Corsair Memory Display

    I decided to put the diplay module of the Xpert memory on the front bay, so I had to create a extension cable:

    I used: Ribbon cable, sleeving, shring tube, pin bars, latch connectors, and a perfored pcb:

    layerex_wk_2_1.jpg


    Creating the cable:

    layerex_wk_2_2.jpg
    layerex_wk_2_3.jpg


    No longer flat cable:

    layerex_wk_2_4.jpg


    Finishing:

    layerex_wk_2_5.jpg
    layerex_wk_2_6.jpg


    The pcb (for the support):

    layerex_wk_2_9.jpg
    layerex_wk_2_10.jpg


    Pins:

    layerex_wk_2_11.jpg


    It's done...

    layerex_wk_2_12.jpg
    layerex_wk_2_13.jpg


    ...And working:

    layerex_wk_2_14.jpg
    layerex_wk_2_15.jpg





    3. Creating the external panels

    I used my method to cut the side panel: Die-cut vinyl as template (it's cheap...I can't resist
    icon_smile.gif


    layerex_wk_3_1.jpg


    3 sheets to keep it firm and to get 3 panels at the end of the cutting (3 skins):

    layerex_wk_3_2.jpg


    Cutting:

    layerex_wk_3_3.jpg
    layerex_wk_3_4.jpg
    layerex_wk_3_5.jpg
    layerex_wk_3_6.jpg
    layerex_wk_3_7.jpg
    layerex_wk_3_8.jpg
    layerex_wk_3_9.jpg
    layerex_wk_3_10.jpg
    layerex_wk_3_11.jpg
    layerex_wk_3_12.jpg
    layerex_wk_3_13.jpg


    Holes:

    layerex_wk_3_14.jpg
    layerex_wk_3_15.jpg
    layerex_wk_3_16.jpg



    Continues...

    layerex_wk_3_17.jpg
    layerex_wk_3_18.jpg
    layerex_wk_3_19.jpg
    layerex_wk_3_20.jpg
    layerex_wk_3_21.jpg
    layerex_wk_3_22.jpg
    layerex_wk_3_23.jpg
    layerex_wk_3_24.jpg
    layerex_wk_3_25.jpg
    layerex_wk_3_26.jpg


    Goodbye spines...I left this idea:

    layerex_wk_3_27.jpg


    Main cuts are done:

    layerex_wk_3_28.jpg


    Time to finishing:

    layerex_wk_3_29.jpg
    layerex_wk_3_30.jpg


    Yes! the 3 panels:

    layerex_wk_3_31.jpg
    layerex_wk_3_32.jpg


    Time to do the corrections:

    layerex_wk_3_33.jpg
    layerex_wk_3_34.jpg
    layerex_wk_3_35.jpg


    and smooth:

    layerex_wk_3_36.jpg
    layerex_wk_3_37.jpg
    layerex_wk_3_37b.jpg



    3b. Front Panels:

    For the front panels I chose free hand beacause the rounded shape of the stacker front cover.

    Transparent film to draw the panels:

    layerex_wk_3_38.jpg


    Hard draw is done:

    layerex_wk_3_39.jpg


    Time to transfer it to the plexi sheet:

    layerex_wk_3_40.jpg
    layerex_wk_3_41.jpg


    Then.... the cuts:

    layerex_wk_3_42.jpg
    layerex_wk_3_43.jpg


    layerex_wk_3_44.jpg
    layerex_wk_3_45.jpg


    layerex_wk_3_46.jpg
    layerex_wk_3_47.jpg


    Bottom display frame:

    layerex_wk_3_48.jpg


    Top Display Mask:

    layerex_wk_3_49.jpg
    layerex_wk_3_50.jpg
    layerex_wk_3_51.jpg
    layerex_wk_3_52.jpg
    layerex_wk_3_53.jpg


    Smoothing...

    layerex_wk_3_54.jpg
    layerex_wk_3_55.jpg


    ...and molding:

    layerex_wk_3_56.jpg


    Ok, the panels are done:

    layerex_wk_3_57.jpg


    Primed and corrected imperfections:

    layerex_wk_3_58.jpg
    layerex_wk_3_59.jpg



    Silver coat:

    layerex_wk_3_60.jpg


    The side panel almost done (with the meshes, PetG window and decals):

    layerex_wk_3_61.jpg



    Regarding that I decided to not make holes on the stacker I chose velcro to attach the panels (I used this 10mm foam to avoid dust)

    layerex_wk_3_62.jpg
    layerex_wk_3_63.jpg


    Once the panels are in plexi (and the transparent part in PetG) and the meshes in aluminum, the panels are very light. The result is fine, and I can take off the panel any time.

    layerex_wk_3_64.jpg



    4. Custom front bays

    One question asked by one sponsor of mine (Performance-pcs) changed the whole concept of the front bays that I was projected originaly: "Hey Mr. Kholl, I will send some parts to cut in laser, do you want cut something?".....ohhh!!of course!!! it's very nice!! so I drew the bays:

    1. DVD
    2. Aquagate cover
    3. Memory display cover
    4. Card reader
    5. Baybus (4x fan controller + aquagate lcd/control module)
    6. HDD meter


    layerex_wk_4_1.jpg


    The result was GREAT!!!


    layerex_wk_4_2.jpg
    layerex_wk_4_3.jpg


    Masking:

    layerex_wk_4_26.jpg


    Dark silver coat:

    layerex_wk_4_27.jpg


    I decided to create the bays cases using those old cd-row cases:

    layerex_wk_4_4.jpg



    - Building the baybus:

    layerex_wk_4_5.jpg
    layerex_wk_4_6.jpg
    layerex_wk_4_7.jpg
    layerex_wk_4_8.jpg
    layerex_wk_4_9.jpg
    layerex_wk_4_10.jpg


    Not so beautiful, but, works!

    layerex_wk_4_11.jpg


    Pots support:

    layerex_wk_4_12.jpg
    layerex_wk_4_13.jpg


    It Works!

    layerex_wk_4_14.jpg


    I made a simple 4x fan controller with tip 31c:

    layerex_wk_4_15.jpg
    layerex_wk_4_16.jpg
    layerex_wk_4_17.jpg
    layerex_wk_4_18.jpg


    - Bulding the memory display case:

    layerex_wk_4_19.jpg
    layerex_wk_4_20.jpg
    layerex_wk_4_21.jpg
    layerex_wk_4_22.jpg
    layerex_wk_4_23.jpg
    layerex_wk_4_24.jpg



    Primer...and Black coat:

    layerex_wk_4_25.jpg
    layerex_wk_4_30.jpg


    I created those photolit masks for the details of the covers:

    layerex_wk_4_28.jpg


    And painted one by one with uv paint:

    layerex_wk_4_29.jpg




    5. Displays

    My plan was to use two displays in this project: one 240x128 Electroluminescent Display from Planar (on the bottom panel) and one 4" TFT Color in 16:9 ratio (on the top panel).

    Unfortunally, until now, the Color TFT still haven't arrive....so, I will update this pics later.

    Thanks for Planar that sent me this beautiful display:

    layerex_wk_5_1.jpg
    layerex_wk_5_2.jpg


    Thanks for Samtec to provide me the cable for this special connector (2mm pin space):

    layerex_wk_5_3.jpg



    Creating the supports for the displays:

    I decided to create 2 bars in plexi for each display and mold it with heat.

    layerex_wk_5_5.jpg
    layerex_wk_5_6.jpg
    layerex_wk_5_7.jpg
    layerex_wk_5_8.jpg
    layerex_wk_5_9.jpg
    layerex_wk_5_10.jpg
    layerex_wk_5_11.jpg


    Fits perfect!

    layerex_wk_5_12.jpg
    layerex_wk_5_13.jpg


    Again, regarding the fact that I wouldn't make any hole on the stacker covers, I used this simple solution to attach the displays:

    layerex_wk_5_4.jpg


    Easy, firm and safe:

    layerex_wk_5_14.jpg
    layerex_wk_5_15.jpg
    layerex_wk_5_16.jpg
    layerex_wk_5_17.jpg


    Wiring:

    I decided to create a simple pcb to wire up the display.

    The original idea was a custom connector (I had to left it! not so firm):

    layerex_wk_5_18.jpg


    From flat to round / Sleeving (Techflex sleeve with 3M reflective monofilament):

    layerex_wk_5_19.jpg
    layerex_wk_5_20.jpg


    Final version (direct soldering.....I lost my patience checking the connector...so, this is the safe way):

    layerex_wk_5_21.jpg



    I used LCDStudio 2.0 to control the display. I made 3 simple designs with real data:

    - System (general info about the pc)
    - Online (real time infos: POP3 reader - Last e-mails / Weather info / RSS reader - Last news)
    - Storage (info about the HDDs)

    I'm working on the Winamp design

    Some shots:

    display_planar_1.jpg
    display_planar_2.jpg
    display_planar_3.jpg

    display_planar_4.jpg
    display_planar_5.jpg
    display_planar_6.jpg

    display_planar_7.jpg
    display_planar_8.jpg
    display_planar_9.jpg




    Final Pics

    layerex_1.jpg
    layerex_2.jpg
    layerex_3.jpg


    layerex_4.jpg
    layerex_5.jpg
    layerex_6.jpg


    layerex_7.jpg
    layerex_8.jpg
    layerex_9.jpg


    layerex_10.jpg
    layerex_11.jpg
    layerex_12.jpg


    layerex_13.jpg
    layerex_14.jpg
    layerex_15.jpg


    layerex_16.jpg
    layerex_17.jpg
    layerex_18.jpg


    layerex_19.jpg
    layerex_20.jpg
    layerex_21.jpg


    layerex_22.jpg
    layerex_23.jpg
    layerex_24.jpg


    layerex_25.jpg
    layerex_26.jpg
     

    zCexVe

    Active member
  • Sep 12, 2006
    8,550
    22
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    Where I'm now
    Yes thats a PC.Here r sum big pics...

    front
    layerex3hf5.jpg

    side
    layerex5jb3.jpg


    layerex20vj9.jpg



    front panel removed.
    layerex16pw5.jpg

    I knw ur front panel isnt 1% worth that.
    front close up
    layerex9rw5.jpg


    side @ night close up
    layerex23zw7.jpg
     

    zCexVe

    Active member
  • Sep 12, 2006
    8,550
    22
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    Where I'm now
    There is a LCD in the front panel opened here.No pic of that.sorry I'll give u a one.
    The gr8 thing is all the displays show what they r written under them.Not lied details.So this is kinda dreamy thing.Very informative about it self.
     

    zCexVe

    Active member
  • Sep 12, 2006
    8,550
    22
    38
    Where I'm now
    this will be LayerEX release 2
    - Attach the front panels (with the 2 displays):



    - Fix the tubing (both aesthetic and functional factors);

    - Wiring and cable organization;

    - Darken the original panels (anodizing);

    - Darken the interior;

    - Light controls on the baybus;

    - Fix the DVD mask (it's damaged);

    - Clear coat and polishing on the external panels (plexi);

    - More 2 skins (red and yellow);

    - Black mask for the card reader;
    then it will look like this..
    of course these r skins for the casing like for the software..cool isnt it?
    mrkholllayerexred1vqd7.jpg

    mrkholllayerexyellow1vhg4.jpg

    this is announced 12-02-2007.I'll update whn he get it done.
     
    Last edited:

    zCexVe

    Active member
  • Sep 12, 2006
    8,550
    22
    38
    Where I'm now
    Like to knw of these things in LK.And like to knw of modders here.Post in urs.I knw that they cant be like this.But 4 a begin were very good.
    We cant even find a transparent 120mm fan here.So there is no other talking to be done.And I'm finding a UV paint.Its not available here too.
     

    srimalk

    Junior member
  • Jan 15, 2007
    250
    22
    18
    Colombo
    macho transparent fans mama fort 1st cross street walin gatha. but not 120mm it's 80mm.i don't know they have 120mm or not
     

    zCexVe

    Active member
  • Sep 12, 2006
    8,550
    22
    38
    Where I'm now
    They dont.And only one 80mm fan with LEDs in the whole LK and thats with Aluminium housing cover.Its frm Manhattan and it is 1380 LKR.Not worth 35% of the price.